In fast-paced warehouses where forklifts, pallet trucks, and high-density storage coexist, impact damage is an everyday risk — and the cost of a single collision can be significant.
Racking systems carry the weight of operational flow, while machinery moves under time pressure through narrow aisles. For environments like these, protection must be strong, predictable, and adaptive.
To meet this demand, Raysan delivers a modern dual-layer solution that pairs a rack leg protector for structural collision points with high-performance polymer barrier technology for broader impact control — a smarter, more efficient approach to warehouse safety.
Rack Leg Protector — Protection Exactly Where Hits Occur
In real-world operations, forklift contact rarely strikes the upper beams — it hits the base. That is why a rack leg protector is essential for any facility dependent on upright stability.
Raysan designs protectors that shield the most vulnerable points of the rack structure, ensuring that small bumps do not turn into progressive damage. By preventing distortion at the rack base, leg protectors help maintain load alignment, avoid collapse risk, and preserve long-term racking integrity.
Rather than transferring force into the rack, each protector is shaped to absorb and redirect impact energy. For operations with tight turning zones, heavy traffic, or high picking frequency, a rack leg protector functions as a continuous safety barrier that pays back through reduced repair costs and downtime.
Polymer Barrier Technology — Flexible Impact Control for Busy Aisles
Conventional steel barriers resist collision but also transmit force, which can cause bent uprights, concrete damage, and costly reinforcement. Raysan’s polymer barrier technology works differently.
Constructed from resilient performance polymers, these barriers flex under impact, absorb kinetic load, and recover to original form — protecting people, racking, and flooring without deformation. With no rust, no repainting, and no surface degradation, the system maintains appearance and structural performance with minimal intervention.
High-visibility surfaces improve operator awareness, while modular sections allow easy expansion or reconfiguration as warehouse layout evolves.
Two Systems — One Unified Protection Strategy
Using a rack leg protector at the strike point and surrounding the workspace with polymer barrier technology creates an impact-ready environment. The protector manages direct contact with uprights, while the polymer barrier absorbs repeated side impacts across aisles, rack ends, and picking areas.
The result is safer maneuvering, clearer traffic patterns, and fewer unexpected equipment stoppages — benefits that compound every shift, every day.
Sustainable Strength & Long-Term Savings
Durability is not just about impact resistance — it is about lifecycle value. A polymer barrier that rebounds instead of bending reduces replacement cycles, while a rack leg protector prevents the most expensive type of warehouse damage: racking failure.
Lower repair frequency, fewer disruptions, and longer product life translate directly into measurable operational savings. With recyclable materials and maintenance-free functionality, this approach supports both environmental responsibility and financial efficiency.
Raysan — Engineered for Real-World Logistics
Racking carries the load; barriers handle the impact. Raysan aligns both with protection systems built for the pace of modern distribution.
A rack leg protector secures the base.
Polymer barrier technology absorbs the collision.
Together, they convert forklift contact into controlled outcomes — maintaining inventory stability, worker safety, and continuous warehouse output.
For facilities demanding efficiency, durability, and smart impact resistance, the path is clear:
Protect smarter. Absorb more. Repair less. Keep moving.
